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Laser Powder Bed Fusion (L-PBF) · Haynes 282 (UNS N07208)

L-PBF Haynes 282

γ′-strengthened nickel for 700–870 °C service. The successor to Waspaloy and a leading candidate for next-gen turbine hot sections.

Allowables
UTS1080 – 1240MPa
Yield700 – 850MPa
Elongation18 – 30%
Fatigue (R = -1, 10⁷)380 – 470MPa
Density8.27g/cm³

Condition: Solution 1135 °C + age 1010 °C / 2 h + 788 °C / 8 h

When to pick this combination

Haynes 282 fills the gap between Inconel 718 (limited above 650 °C) and Hastelloy X (lower strength). Pick it for next-generation turbine hot-section parts that need both creep resistance and forgeability of microstructure.

  • Turbine combustor and aft-turbine hardware 700–870 °C
  • Replacement of Waspaloy in repair programs
  • Heat-exchanger primary surfaces in next-gen engines

Typical defects and how the model accounts for them

γ′-strengthened nickels are strain-age-cracking-prone. The 1135 °C solution must be reached without crossing the 800–950 °C window slowly — Haynes 282 is more forgiving than Waspaloy but still requires controlled ramps. ForgeCast flags any feature requiring multi-step ramp on stress-relief.

Required post-processing

The allowables above assume the full post-processing chain. Skipping any step degrades the row by 15–35 %.

  • Stress relief: 1065 °C / 2 h / Ar (fast ramp)
  • HIP: 1185 °C / 100 MPa / 4 h
  • Solution: 1135 °C / 1 h / fast cool
  • Age: 1010 °C / 2 h then 788 °C / 8 h
  • Machine critical interfaces

Suggested build parameters

Starting recipe; tune against first-article inspection on geometry-sensitive features.

  • Layer: 40 μm
  • Laser: 280 W
  • Scan: 980 mm/s
  • Hatch: 110 μm
  • Build plate: 80 °C

Frequently asked questions

Why pick Haynes 282 over Inconel 718?

Above 650 °C the IN718 γ″ phase coarsens and strength drops sharply. Haynes 282's γ′ stays stable to ~870 °C with similar tensile properties and better creep.

Sources

  1. Haynes International Haynes 282 product brochure
  2. Pike, L. M. (2008). Development of a fabricable γ′-strengthened superalloy. Superalloys 2008.

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