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Laser Powder Bed Fusion (L-PBF) · CoCrMo (ASTM F75 / F1537)

L-PBF CoCrMo

Cobalt-chromium-molybdenum alloy printed by L-PBF. Outstanding wear, biocompatibility, and high-temperature strength. The default for dental frameworks and orthopedic implants.

Allowables
UTS1100 – 1300MPa
Yield720 – 900MPa
Elongation12 – 22%
Fatigue (R = -1, 10⁷)430 – 540MPa
Density8.40g/cm³

Condition: Solution heat-treat (1150 °C / 1 h, gas quench)

When to pick CoCrMo

CoCrMo is biocompatible, exceptionally wear-resistant, and retains strength above 600 °C. It is the default for dental crowns and bridges, orthopedic knee and hip components, and high-temperature aerospace parts where Ni superalloys are overkill.

Defects and post-processing

L-PBF CoCr is prone to cracking if the build plate is cold — pre-heat is essential. The solution treatment dissolves σ-phase and gives the listed properties; without it, ductility is low.

For implants, hot isostatic press and electropolish are standard.

Suggested parameters

Starting recipe at 30 µm layer.

  • Layer thickness: 30 µm
  • Laser power: 200 W
  • Scan speed: 900 mm/s
  • Hatch spacing: 90 µm
  • Pre-heat: 200 °C plate
  • Atmosphere: argon, O₂ < 100 ppm

Frequently asked questions

Is L-PBF CoCr suitable for permanent implants?

Yes — F75-compliant L-PBF CoCr is approved for orthopedic and dental implants by multiple regulatory bodies. Final clearance is always per-device.

Why is pre-heat so critical?

CoCr has a high coefficient of thermal expansion and low thermal conductivity. A cold plate concentrates thermal gradients and cracks the part.

Sources

  1. ASTM F75 / F1537 — Wrought and Cast CoCrMo
  2. ASTM F3213 — AM CoCrMo for medical use
  3. EOS CobaltChrome SP2 datasheet

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